4 Advice to Choose a Tissue Paper Manufacturing Solutions

Our team has been focusing on how it can best support tissue clients' ultimate goal ' to provide high-quality products efficiently to the retail consumer.

For more information, please visit our website.

Changing consumer and retail trends, environmental demands, production safety, and supply chain evolution all impact this ultimate goal and are continuously topics of discussion among both tissue manufacturers and their suppliers.

While the successful tissue manufacturing companies of the past decade share many characteristics, the team found that virtually all have exercised an intentional focus on the following four initiatives:

1. Environmental stewardship
2. Distribution network optimization
3. Operational safety
4. Minimization of downtime

In this blog, we'll explore the first two major initiatives.

Environmental Stewardship

Tissue manufacturing facilities can be significant consumers of natural resources. Water, wastewater treatment, fiber, and steam (for the tissue making process); and natural gas and electricity (for tissue making, converting, and packaging) are all used on a large scale. As an industry, there is broad consensus that these resources and utilities must be used with the utmost efficiency.

While challenging to achieve, reducing resource consumption in manufacturing facilities is both morally and financially rewarding. Options for plant utility reductions can be diverse, but almost all are founded in common-sense concepts that can be implemented with relative ease when partnering with a single source provider. Examples include:

• Combined Heat & Power (CHP) solutions utilize gas turbine or reciprocating engines to generate electricity by burning natural gas. The systems, which are often retrofitted into existing facilities, capture heat from the combustion system's exhaust stream and convert it into steam or hot water. CHP systems are ideally suited for tissue making because natural gas is readily available in the plants, the electricity created by the generator can be consumed in the tissue making and/or converting processes and the steam can be used to feed the dryer or create hot water. Payback on the capital investment can be quick, and the financial and environmental benefits extend for decades.
• Plant energy studies require minimal investment risk but can pay large dividends. Generally, a small team of evaluators audit a facility for two to five days to evaluate how a plant consumes energy and utilities. Once this information is collected, the team pinpoints inefficiencies and provides initial engineering for the best solutions. With these findings, a payback analysis that illustrates the plant's return on the potential investment is performed, and informed decisions can be made regarding which solutions to implement.
• LEED certification of new facilities and expansions is an internationally accepted roadmap to ensure that your operation is energy efficient, comfortable for your employees, built with sustainable materials, and that the facility receives the recognition that it deserves through the LEED certification system. The US Green Building Council (USGBC) continues to invest in the evolution of the program and officially launched its newest update, LEEDv4, at the Greenbuild International Conference and Expo in Philadelphia, PA.

Distribution Network Changes

As populations shift, consumers' retail habits evolve, pulping expands out of North American, and fuel prices increase, tissue manufacturing and distribution locations are changing. Consequently, new facility site selection is becoming a major focus for tissue industry leaders. With a shrinking inventory of large, greenfield industrial sites, identifying suitable properties with adequate electricity, water, natural gas, and wastewater services is becoming a specialty. Traditional realty resources generally do not have knowledge of tissue manufacturing utility demands and the options they provide are often limited to suboptimal properties in business parks and land marketed by Economic Development councils.

Manufacturers can gain a competitive advantage by utilizing Engineer, Procure, Construct (EPC) firms that also specialize in site selection and evaluation. This approach allows for an integrated approach that includes a non-commission based broader selection of sites, an evaluation tailored to a tissue manufacturing or converting plant's needs, prioritization of other operational considerations (proximity to highways, labor force characteristics, etc.), negotiation of local and state incentives, and experience working confidentially.

Operational Safety

The tissue business has evolved into a modern, complex manufacturing industry. Worker safety is the paramount concern. It has been made a priority in both the selection of new manufacturing equipment and capital improvement projects that address the safety of existing production lines. E-stops, guarding, egress, eyewashes, fire protection, and ergonomics all must be considered to develop integrated and engineered solutions during plant upgrades and expansions.

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Goto Mingyang Machinery to know more.

Minimization of Downtime

It's no secret ' time is money. With that, the ultracompetitive tissue industry is demanding that production lines are installed, started-up and operated with minimal downtime. While there are countless factors that may initiate unplanned work stoppages, more tools than ever are available to ensure efficient line start-up and production continuity. Examples include:

The use of computerized simulation during line design allows for tissue manufacturers to visualize and run a new or current production process from end to end. By applying this step in the design process, simulation helps with space utilization, equipment placement, and overall production efficiency while providing the ability to address more variables without effecting cost or production. Moreover, simulation and emulation allow operators to run and debug lines in a virtual model before equipment is purchased and the line is built. As a result, modifications can be made during the design phase. Tweaking on the plant floor, and its associated downtime, is drastically reduced.

Manufacturing process design must be properly engineered. This includes allowing for adequate line accumulation. In many cases, manufacturers reduce the length of their conveyors to minimize the initial capital cost or preserve floor space but leave little room for error. Furthermore, line speeds are maximized but do not leave an adequate timing buffer for minor back-ups. Creating the appropriate amount of space between packages and proper back-up and re-start logic allows room for minor delays and the merging products.

Integrating the design and construction of tissue making, converting, packaging, utilities, and facility improvements (or any combination of these work streams) is the dream of any tissue manufacturer's facility improvement team. An integrated solution provider eliminates coordination errors between systems and the overall solution gets implemented in a shorter timeframe. The result: Less downtime during installation and less downtime during operation. The EPC delivery system allows for this integrated solution and is rapidly becoming the industry preferred method.

The delivery of a tissue manufacturing facility should reflect the goals of the tissue manufacturer. In today's evolving environment, manufacturers need world-class integrated facility solutions to reduce risk, promote innovation, minimize downtime, align with business objectives and maximize collaboration.

For more information, contact Haskell's Consumer Products division leader, Erik Lightner.

December 8,

Industries That Purchase Bulk Toilet Tissue

Although bulk purchasing isn't necessary for every business, the industries listed below rely heavily on it:

• Janitorial and Sanitation
• Medical
• Institutional
• Hospitality
• Food Service
• Virtually every industry ' where there are people, there is toilet tissue

 

The Features Tissue Paper Needs to Be Effective

This may not seem like a big deal, but anyone who has gone through the pandemic knows the importance of toilet tissue ' both size and quantity. Additionally, buying the proper paper for your industry saves time and money because you know you're getting exactly what your customers need. Here are 12 factors to consider when deciding which bulk bathroom tissue best matches your customers' needs:

1.  
2. 1. Absorbency
3. 2. Appearance, color
4. 3. Chlorine content
5. 4. Clog-free, sewer and septic friendly
6. 5. Comfort
7. 6. Environmentally friendly
8. 7. Roll length
9. 8. Sheet ply
10. 9. Sheet size
11. 10. Strength
12. 11. Texture
13. 12. Thickness

  You might not be aware of all the features of toilet tissue. However, measuring its effectiveness and appropriateness depends on the industry and where people use it.  

Industries and Their Unique Needs

When it comes to tissue paper, there's no question that different industries have different needs. We'll look a little deeper into these industries and their requirements in the sections below.   Janitorial and Sanitation Although the Jan/San industry involves much more than the supply of toilet paper, most facility managers will tell you they hear a lot about it. The majority of the time, it's because their customers believe they don't have enough. In specific settings, your customers may be using more toilet paper than needed because they use it for multiple purposes, such as lining the toilet seat or blowing their noses. If you find that the roll size is frequently to blame, have you looked at how your customers use the bathroom tissue? There are simple ways to cut down on toilet paper waste. With rolls used properly, you can reduce waste and keep your supply and budget in check. When roll size and quantity are the culprits, you can find solutions in Medical and Healthcare Patient requirements vary, and you may need to take a lot into account to meet them effectively. While we all want to minimize unneeded chemicals and dyes, some medical facilities may require special attention. Oncology centers and senior health communities will be at the top of the list for sensitive and comfortable toilet tissue options. For example, patients in these settings may have various sensitivities and issues such as thinner skin. In healthcare settings ranging from the pediatric unit to the emergency department, proper hygiene is critical. Specific to the ER, the CDC estimates that 130 million people visit the emergency room each year, and the American Hospital Association states that nationwide, there were 36,241,815 total admissions in alone. As a result, areas like these with high-traffic restrooms need proper supplies. Healthcare workers, patients, and visitors may use a lot of toilet tissue, resulting in massive quantities demanding excellent flushability.   Institutional Organizations worldwide have unique applications for tissue paper, similar to the medical industry's high-volume usage. These organizations serve a diverse range of people, from universities and banks to government and correctional facilities. While a government facility or educational institution will undoubtedly use more tissue paper than a single corporate bank building, the institution's size and the building's age and plumbing system will also determine the appropriate products.   Hospitality and Food Service While it may appear that wholesale toilet tissue is relatively straightforward, the hospitality and food service industries could throw you a curveball. You'll need to understand the establishment when serving these distinct client bases. As a tissue paper distributor, it's important to consider the following categories of food service establishments, each with its own set of requirements:

• Bars, pubs
• Cafeterias
• Family-friendly
• Fast food
• Fast-casual
• Fine dining
• Franchise, chain

  Each of these types of hospitality establishments has its own set of standards as well:

• Boutique
• Casino
• Conference, convention
• Cruise ship
• Extended stay
• Franchise, chain
• Peer-to-peer (e.g., Airbnb)
• Resort

  All of these meal and stay experiences require a different use of toilet tissue. A fine dining restaurant, for example, may require a high-ply comfort roll, but a fast-food chain may need one with a lesser ply but higher quantity. A boutique hotel will surely necessitate luxury, whereas a casino stay will demand flushable and long-lasting rolls. Our products meet a wide range of customer needs, allowing you to provide the highest-quality items to your customers in the food, restaurant, and hospitality industries.  

Berk Can Help

Having the right tissue paper for every establishment is crucial, and customer service plays a key role in helping customers select the right tissue paper. At Berk International, you can rely on us for whatever industry you serve. Let's discuss ways to serve your customers best ' don't hesitate to

Berk International believes in educating and empowering our distributors on products, solutions, and relevant topics. That's why we've put together a series of short articles that address some of the most commonly asked questions about toilet tissue products across industries. Toilet tissue is both practical and hygienic, and going without it is something no one wants to experience. On average, an individual uses 57 sheets per day, which adds up to over 20,000 sheets per year. It's easy to see how important toilet tissue is in our daily lives. All this is to say ' as a distributor, you play an essential role in the supply chain. When it comes to supplies and products, you're frequently the first call. Customers depend on you for guidance, recommendations, and opinions because of your strong, trusted relationships with them, and everyone benefits from knowing which bathroom tissue is appropriate for their establishments. After all, you are your customers' expert.Although bulk purchasing isn't necessary for every business, the industries listed below rely heavily on it:This may not seem like a big deal, but anyone who has gone through the pandemic knows the importance of toilet tissue ' both size and quantity. Additionally, buying the proper paper for your industry saves time and money because you know you're getting exactly what your customers need.You might not be aware of all the features of toilet tissue. However, measuring its effectiveness and appropriateness depends on the industry and where people use it.When it comes to tissue paper, there's no question that different industries have different needs. We'll look a little deeper into these industries and their requirements in the sections below.Although the Jan/San industry involves much more than the supply of toilet paper, most facility managers will tell you they hear a lot about it. The majority of the time, it's because their customers believe they don't have enough. In specific settings, your customers may be using more toilet paper than needed because they use it for multiple purposes, such as lining the toilet seat or blowing their noses. If you find that the roll size is frequently to blame, have you looked at how your customers use the bathroom tissue? There are simple ways to cut down on toilet paper waste. With rolls used properly, you can reduce waste and keep your supply and budget in check. When roll size and quantity are the culprits, you can find solutions in Berk's products . They are available in various sizes and can be customized to fit your needs.Patient requirements vary, and you may need to take a lot into account to meet them effectively. While we all want to minimize unneeded chemicals and dyes, some medical facilities may require special attention. Oncology centers and senior health communities will be at the top of the list for sensitive and comfortable toilet tissue options. For example, patients in these settings may have various sensitivities and issues such as thinner skin. In healthcare settings ranging from the pediatric unit to the emergency department, proper hygiene is critical. Specific to the ER, the CDC estimates that 130 million people visit the emergency room each year, and the American Hospital Association states that nationwide, there were 36,241,815 total admissions in alone. As a result, areas like these with high-traffic restrooms need proper supplies. Healthcare workers, patients, and visitors may use a lot of toilet tissue, resulting in massive quantities demanding excellent flushability.Organizations worldwide have unique applications for tissue paper, similar to the medical industry's high-volume usage. These organizations serve a diverse range of people, from universities and banks to government and correctional facilities. While a government facility or educational institution will undoubtedly use more tissue paper than a single corporate bank building, the institution's size and the building's age and plumbing system will also determine the appropriate products.While it may appear that wholesale toilet tissue is relatively straightforward, the hospitality and food service industries could throw you a curveball. You'll need to understand the establishment when serving these distinct client bases. As a tissue paper distributor, it's important to consider the following categories of food service establishments, each with its own set of requirements:Each of these types of hospitality establishments has its own set of standards as well:All of these meal and stay experiences require a different use of toilet tissue. A fine dining restaurant, for example, may require a high-ply comfort roll, but a fast-food chain may need one with a lesser ply but higher quantity. A boutique hotel will surely necessitate luxury, whereas a casino stay will demand flushable and long-lasting rolls. Our products meet a wide range of customer needs, allowing you to provide the highest-quality items to your customers in the food, restaurant, and hospitality industries.Having the right tissue paper for every establishment is crucial, and customer service plays a key role in helping customers select the right tissue paper. At Berk International, you can rely on us for whatever industry you serve. Let's discuss ways to serve your customers best ' don't hesitate to contact us for more information or a quote on the tissue paper products we offer for your industries.

Want more information on Tissue Paper Manufacturing Solutions? Feel free to contact us.