5 Benefits Of An OEM Ultrasonic Company | EJ Ulltrasonics
5 Benefits Of An OEM Ultrasonic Company | EJ Ulltrasonics
There is an old adage that says, ‘Don’t work hard, work smart’, and that couldn’t be more appropriate than when you choose to work with an original equipment manufacturer (OEM) as, not only can they supply you with specific machinery, equipment or customised designs to perfectly suit your needs, they can offer a host of other benefits too.
If you want to learn more, please visit our website.
In this article, we are going to highlight the main reasons it would be prudent for a business to source an OEM for their ultrasonic cleaner machine needs, along with a list of additional benefits. So, let’s dive straight in.
What is an OEM Company?
An OEM, or original equipment manufacturer, is a company that produces parts and equipment that may be marketed by another manufacturer. Essentially, making the components or parts used in the final products of other companies whilst also designing, developing and building in-house products that progress with technology and innovation.
For example, you may require new tyres on your car and opt for Firestone or Pirelli, your car will still be the brand and model it was before, but Firestone or Pirelli will be the OEM of the tyres. A reason you may choose to go for OEM tyres is the reputation and experience of the company reassures you the part will be of the highest quality and will function as needed.
OEMs bring specialisation to your product, and this focus enables them to gain in-depth knowledge to refine their processes and achieve a high level of expertise. They typically invest in research and development, providing them with the intelligence to innovate and improve their products for the ever-changing markets and customer needs. They will have complete control over their manufacturing process, from design to distribution, which means they can ensure consistency and quality at every stage, and tweak where necessary to improve performance or productivity. OEMs will typically employ an experienced workforce who have a deep understanding of their industry and their products with a highly developed skill set. This translates into superior product design, production and quality assurance, as well as a fountain of knowledge to turn to, should you have questions or problems.
Another key reason for choosing to use an OEM is they can design and build components, parts or machines, tailored precisely to your business needs and demands, and, by communicating closely with customers, they can gain a greater understanding of your business and adapt to improve your products. Which is ideal when sourcing an ultrasonic cleaner manufacturer. For further information on what sonic cleaning machines are click here.
Top 5 Benefits
Customisation Options
Not every machine is ideal for every use or company, and this is very true when it comes to sonic cleaning machines. It may be down to simple size specifications as you may need to clean the smallest of parts and therefore not want to waste energy with a machine too large, or you may need to clean sizeable components that need a bigger ultrasonic cleaner bath. Maybe you require specific frequencies, power outputs, design modifications or something else unique to your operations. Working with an OEM gives you an ear for your specific business and the intended purpose for the ultrasonic cleaner unit, which means it can be adapted for best usage to you or integrated with other systems you may have in place.
Quality Assurance and Reliability
It is paramount to your business reputation to supply a high-quality product that functions as intended and can be relied on to last efficiently, and to ensure this, it is just as important to source quality parts. By partnering with an OEM for your manufacture, you can be safe knowing the production of all components comes from a company that cares about the final product as much as you do. When investing in a professional ultrasonic cleaner, if you go direct to an OEM, you can not only be confident the machine will be well designed and constructed with care, expertise and stringent quality control measures throughout the process, but it will also be built to last.
Access to The Latest Technology
Just because a product was brilliant in the past, it doesn’t mean it will always stay this way. Technology is forever advancing, and due to this, our lives are constantly changing as are our demands. This has a knock-on effect in the business world as companies strive to stand out from the crowd by keeping their finger on the pulse of consumer and B2B needs. An OEM will always have access to the newest innovations in their field and the opportunity to implement advancement and improvement. OEMs are the zeitgeist of industry, and by partnering with an OEM, your business can stay at the cutting edge of your industry with the full support and benefit of the new tech your OEM has passed your way, enhancing the performance of your operations and future-proofing investments.
Comprehensive Support and Services
It is all well and good to invest in the latest tools, equipment, software, hardware and other business needs, but without effective support and after-sales services, it could easily become an expensive ornament. With an OEM, you are likely to have access to a comprehensive after-sales support service including, maintenance, spare parts, technical support, training and more. OEMs will typically want to ensure all customers get the most out of their product, such as ultrasonic cleaners, and so will endeavour to ensure all customers have the know-how to utilise the machine to the best of its capabilities and support them with any issues or further problems, to maintain high customer retention and uphold their reputation.
Faster Time to Market
OEMs will have many contacts in the industry and concrete supply chains developed through experience, which can benefit businesses that partner with them through potential volume discounts, priority support and being notified early of upcoming developments or advancements. Also, possible priority purchasing for new and improved products or parts. These supply chains will also allow the OEM to offer reduced lead times on many products whilst maintaining great stock availability, which ultimately allows your products to get to market quicker.
How EJ Ultrasonics Can Help with Your Ultrasonic Needs
At EJ Ultrasonics, we have over 40 years of experience within the ultrasonic cleaning industry, and we pride ourselves on offering our superb OEM service to help other manufacturers enhance their products. Our experienced team of highly skilled engineers and technicians work closely with all our OEM customers to develop industrial ultrasonic cleaners that work precisely for the needs of their operations. Click here to discover more about how we could help you.
Our Top Industrial Products
- The powerful AT120i is a large industrial ultrasonic cleaning unit with an internal capacity of 120 litres.
2. The handy AT14i is a fantastic ultrasonic cleaning unit with an internal capacity of 12.5 litres, making it ideal for smaller parts and reducing energy consumption.
3. The impactful AT38i industrial ultrasonic cleaning unit is perfect for industries like automation, as the 35-litre capacity unit can fit snugly in any workshop, lab or garage.
RND: Everything You Need to Know About Ultrasonic Cleaners
What is Ultrasonic Cleaning?
An ultrasonic cleaner is a sophisticated tool for cleaning a variety of objects, particularly those with hard-to-reach areas or complex components that manual cleaning methods struggle with. Ultrasonic cleaning technology has become essential in sectors like electronics, healthcare, jewellery, aerospace, dental and automotive, offering an ultrasonic cleaning bath that meticulously cleans every nook and cranny.
Professionals in manufacturing, technical services, and engineering can reap significant advantages from an ultrasonic cleaner. This technology not only extends the life and performance of components but also promotes consistent operation by leveraging powerful ultrasonic cleaning capabilities to minimise downtime.
Continue exploring to understand the factors contributing to the efficiency and popularity of ultrasonic cleaner technology in a multitude of fields.
How Does an Ultrasonic Cleaner Work?
The secret behind the effectiveness of an ultrasonic cleaner is cavitation. This phenomenon involves the generation of sound waves through mechanical vibrations in a liquid, leading to the formation and implosion of microscopic bubbles. The implosions which occur within ultrasonic baths bombard the items being cleaned, stripping away grime and debris efficiently without the need for abrasive chemicals.
Items should be arranged in a basket, tray, or glass beaker before immersion in the chosen cleaning fluid to maximise the performance of an ultrasonic bath. The cavitation effect ensures a thorough and even cleanse across the ultrasonic cleaning bath, accessing even the smallest crevices and tight spaces that alternative cleaning methods may overlook. Depending on the application, the cleaning fluid may be water-based, which supports environmental sustainability or solvent-based for a more potent clean.
What Does an Ultrasonic Cleaner Consist of?
An ultrasonic cleaner consists of three parts:
- The generator
- The transducer
- The tank
The Generator
At its core, the generator serves as the heartbeat of an ultrasonic cleaner, transforming AC power from a standard wall outlet into an electrical frequency that activates the transducer, thus driving the ultrasonic cleaning process.
The Transducer
The transducer stands as the pivotal element that produces ultrasonic vibrations within an ultrasonic cleaner, operating at frequencies above the level of human hearing. In regions like Europe and Asia, the majority of ultrasonic cleaners incorporate piezoelectric crystals that convert electrical impulses into ultrasonic energy. These crystals respond to electrical currents and change in size and shape, resulting in consistent linear vibrations. Modern ultrasonic cleaning systems favour ceramic transducers over their metallic counterparts for a more delicate yet efficacious cleaning touch, strategically installed beneath the tank to propagate vibrations.
The Tank
Within the ultrasonic cleaning bath, the component, cleaning solution, and the specifically designed basket, tray, or glass jar for submerging the item coexist. Tanks for ultrasonic cleaner baths come in various sizes to hold different volumes of solvent. Distrelec’s own brand, RND, offers a selection that includes a variety of ultrasonic bath sizes, each engineered to meet diverse requirements. These digital ultrasonic cleaners are not only equipped with a basket but also boast advanced temperature control and timer functions for precise cleaning cycles.
Benefits of Using an Ultrasonic Cleaner
- Gentle cleaning: For items that demand a delicate touch, such as intricate mechanical components, the ultrasonic cleaner is perfect. These devices meticulously cleanse by penetrating tiny crevices, effectively eliminating residue without causing harm, leveraging the cavitation effect of ultrasonic cleaning technology.
- Versatile: Ultrasonic cleaners are a multipurpose asset across various industries. Automotive professionals utilise ultrasonic parts cleaners to meticulously remove lubricants or debris from machinery, while dental and laboratory settings depend on these ultrasonic cleaners for sterilising dental instruments and purifying glassware.
- Efficient: Ultrasonic cleaning is synonymous with efficiency, outperforming other methods by conserving water, showcasing energy efficiency, and accelerating the cleaning process to a remarkable degree.
- Safer: The ultrasonic cleaner not only prevents exposure to harmful fumes but also minimises injury risks associated with handling sharp objects, thus offering a safer alternative for cleaning in any work environment.
- Convenient and easy – Using an ultrasonic cleaner is a breeze: just place the part along with the detergent into the tank, and let the ultrasonic cleaning equipment do its job. This allows operators the freedom to attend to other duties while the cleaning cycle operates autonomously.
Why Choose an RND Ultrasonic Cleaner?
RND’s digital ultrasonic cleaner models are engineered to offer an automated and uniform cleaning experience, featuring high-end specifications for unparalleled performance. The ultrasonic cleaner series from RND enhances usability with three distinct power modes and essential features, such as fluid temperature regulation and cleaning cycle timers, demonstrating the sophistication of RND’s digital ultrasonic cleaners.
- Easy-to-read digital display.
- Robust ultrasonic tanks made from stainless steel.
- Time selector for an automated and consistent process.
- Heat selector for more suitable temperatures.
- Energy-efficient (lower water consumption).
- Comes with a basket and lid as standard.
RND: How to Use an Ultrasonic Cleaner
Cleaning Modes
All of RND’s digital ultrasonic cleaners have three cleaning modes to help achieve the best performance for the task: degas, delicate and full. Each mode is meticulously designed to boost the efficiency of the ultrasonic cleaner, ensuring superior cleaning outcomes.
RedCrown are exported all over the world and different industries with quality first. Our belief is to provide our customers with more and better high value-added products. Let's create a better future together.
Degas
Activating a degas cycle is a crucial step before submerging objects into the ultrasonic cleaner’s basin. This procedure ejects gases from the cleaning fluid, enhancing the liquid’s surface tension and promoting a more comprehensive and efficient cleaning process.
Delicate
For fragile items, the delicate mode on the ultrasonic cleaner reduces the power output by half, safeguarding sensitive materials. Employing this mode in conjunction with a tailored ultrasonic cleaning solution can achieve the best results for delicate components.
Full
When dealing with heavily soiled objects, the full power mode of the ultrasonic cleaner is the go-to option. Leveraging the device’s peak power along with precise temperature control and an appropriate cleaning solution ensures a strong and all-encompassing clean.
How to Clean
General cleaning
For lightly soiled items, employing the ultrasonic cleaner with warm water at 40°C is recommended. Commence with the degas mode, then determine the cleaning time based on the item—generally, a span of 2-10 minutes is sufficient for an exhaustive clean, though some objects might need an additional cycle to fully remove all impurities.
Ultrasonic cleaners that feature extended cycle times present a practical solution for those in search of a device that delivers effective performance with little supervision, guaranteeing a steady degree of ultrasonic cleaning without the need for constant attention.
Enhanced cleaning
In scenarios where parts require deeper cleaning, incorporating an ultrasonic solution into the water of your ultrasonic cleaner is advisable. It’s beneficial to adjust the cleaner’s temperature to a warmer range to clean more efficiently, ideally between 40°C and 60°C, which can significantly boost the ultrasonic cleaning process.
Extensive cleaning
When faced with tenacious dirt, such as heavy carbon deposits or rust on bare metal surfaces, employing an ultrasonic cleaner becomes crucial for a comprehensive cleaning experience. Begin by soaking the items in a strong ultrasonic solution, followed by engaging the full ultrasonic cleaning mode at an elevated temperature to achieve the best results.
How to Choose the Best Ultrasonic Cleaner for Your Application
Considering that ultrasonic cleaners represent a considerable investment, ensuring you select the best ultrasonic cleaner tailored to your needs is vital. Reflect on these factors carefully before finalising your purchase to make a well-informed decision.
Size
Industrial ultrasonic cleaners come in various sizes to suit different cleaning tasks or parts. Prior to purchasing, evaluate the size and volume of the components you plan to clean. If you anticipate cleaning numerous small parts, a larger model of an industrial ultrasonic cleaner might be the most efficient choice.
The dimensions of the baskets within an ultrasonic cleaner are critical, as they hold the items in place during the cleaning cycle. For an all-encompassing clean, parts should typically be submerged entirely. Hence, knowing the working depth of the cleaner’s fluid is essential for the ultrasonic cleaner to perform effectively.
For tasks that involve cleaning elongated objects, the 10 litre ultrasonic cleaner from RND is designed to cater to longer items, guaranteeing a snug fit and exceptional cleaning performance.
Ultrasonic Frequency
Most ultrasonic cleaners operate within the optimal frequency range of 35kHz to 45kHz, which is appropriate for diverse cleaning applications. However, for more demanding cleaning tasks, such as eliminating polishing pastes or lapping abrasives, utilising an ultrasonic cleaner at a lower frequency, like 25 kHz, can be notably more effective.
The fundamental concept is straightforward: the lower the frequency of the ultrasonic cleaner, the bigger the cavitation bubbles generated. These more significant cavitation bubbles lead to powerful implosions, making them highly effective at removing stubborn contaminants. On the flip side, higher frequencies, typically between 80 to 130 kHz, are better suited for the delicate cleaning of soft metals and intricate electronics, providing a gentle yet thorough cleaning experience.
25kHz – When set to its most vigorous setting, the ultrasonic cleaner excels at removing strong pollution, representing the pinnacle of its cleaning capabilities. However, it’s imperative to steer clear of this setting for fragile materials like glass to avert any potential harm.
40kHz – Functioning at its standard frequency power, the ultrasonic cleaner demonstrates proficiency in purging a wide spectrum of materials from impurities, underscoring its adaptability and cleaning prowess.
80kHz – Optimised for items with elaborate designs and hard-to-reach areas, the ultrasonic cleaner at this particular frequency ensures deep penetration of cavitation bubbles into tiny spaces, achieving thorough decontamination.
120 kHz and megasonic – For components requiring meticulous care, such as precision optics and highly sensitive parts, this frequency setting of the ultrasonic cleaner is the go-to option. It’s also the ideal choice for the final cleaning phase, ensuring the removal of any residual dust from already clean components.
Ultrasonic Temperature
Incorporating a heated solution can significantly boost the speed and effectiveness of the cleaning process. Certain ultrasonic cleaners are outfitted with thermostat-controlled heaters, which permit precise temperature modifications to further enhance the cleaning results.
Accessories for Ultrasonic Cleaners
On the Distrelec webshop, you can find a range of ultrasonic cleaning accessories from RND. Some of the main ones include baskets and beakers.
Baskets
Each RND Ultrasonic Cleaner comes complete with a perfectly sized wire mesh basket, enhancing the device’s functionality. Customers have the option to purchase additional baskets, too. Baskets are recommended to evenly distribute ultrasonic waves and prevent hot spots during the cleaning cycle. All baskets are thoughtfully designed with handles that conveniently extend over the bath lip for secure and effortless handling.
Glass beakers
Beakers are the perfect container for small parts like electronic components and jewellery. Beakers are suspended in the tank with the appropriate basket, and the solution is only required in the beaker. Separating parts to individual beakers enables the user to group components together and use two different solutions at the same time whilst lowering the amount of solution needed. The beakers are made from borosilicate glass, which is a type of glass that is more resistant to rapid temperature changes. Using the jar means that items don’t get lost, and cleaning is faster.
Glass beaker baskets
The Distrelec webshop extends its range of ultrasonic accessories to include baskets for glass beakers, which are meticulously designed to securely hold the glass beakers within the ultrasonic cleaner’s tank. These baskets for glass beakers prevent spillage and guarantee safe handling, with a variety of sizes available to fit different beaker dimensions, ensuring a snug and secure fit for optimal cleaning. They are also available in bundles with the glass jars.
Ultrasonic Cleaner Tips
Here are some maintenance tips that will keep your ultrasonic cleaner in fantastic condition:
Are you interested in learning more about Laboratory Ultrasonic Cleaner? Contact us today to secure an expert consultation!
- It’s imperative to maintain the correct solution level in your ultrasonic cleaner to safeguard the machine’s transducer and ensure its longevity. Operating the ultrasonic cleaner with a low solution level can be detrimental, so keeping the solution adequately filled is a key aspect of proper ultrasonic cleaner maintenance.
- To maintain the integrity of both the item being cleaned and the ultrasonic cleaner’s tank, it is important to prevent the item from coming into direct contact with the tank’s bottom as it can scratch the machine.
- Don’t use solutions with high levels of acid or alkaline.
- Don’t slope the solution to prevent it from running into the device.
- Make sure the machine doesn’t sit on a wet surface.
- Regular and meticulous maintenance of your ultrasonic cleaning machine is crucial to ensure it delivers peak performance. Proper upkeep of the cleaner not only prolongs its life but also guarantees that it consistently provides exceptional cleaning results.
Comments