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What is the Advantage and Disadvantage of tissue processor machine

Author: Emma Ren

Sep. 01, 2025

117 0

Tags: Measurement & Analysis Instruments

An Introduction to Specimen Processing - Leica Biosystems

1. Obtaining a fresh specimen

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Fresh tissue specimens will come from various sources. It should be noted that they can very easily be damaged during removal from the patient or experimental animal. It is important that they are handled carefully and appropriately fixed as soon as possible after dissection. Ideally, fixation should take place at the site of removal, perhaps in the operating theater, or, if this is not possible, immediately following transport to the laboratory.

2. Fixation

The specimen is placed in a liquid fixing agent (fixative) such as formaldehyde solution (formalin). This will slowly penetrate the tissue causing chemical and physical changes that will harden and preserve the tissue and protect it against subsequent processing steps.2 There are a limited number of reagents that can be used for fixation as they must possess particular properties that make them suitable for this purpose. For example, tissue components must retain some chemical reactivity so that specific staining techniques can be applied subsequently.3 Formalin, usually as a phosphate-buffered solution, is the most popular fixative for preserving tissues that will be processed to prepare paraffin sections. Ideally, specimens should remain in fixative for long enough for the fixative to penetrate into every part of the tissue and then for an additional period to allow the chemical reactions of fixation to reach equilibrium (fixation time). Generally, this will mean that the specimen should fix for between 6 and 24 hours. Most laboratories will use a fixative step as the first station on their processor.

Following fixation, the specimens may require further dissection to select appropriate areas for examination. Specimens that are to be processed will be placed in suitably labeled cassettes (small perforated baskets) to segregate them from other specimens. The duration of the processing schedule used to process the specimens will depend on the type and dimensions of the largest and smallest specimens, the particular processor employed, the solvents chosen, the solvent temperatures, and other factors. The following example is based on a six-hour schedule suitable for use on a Leica Peloris™ rapid tissue processor.

3. Dehydration

Because melted paraffin wax is hydrophobic (immiscible with water), most of the water in a specimen must be removed before it can be infiltrated with wax. This process is commonly carried out by immersing specimens in a series of ethanol (alcohol) solutions of increasing concentration until pure, water-free alcohol is reached. Ethanol is miscible with water in all proportions so that the water in the specimen is progressively replaced by the alcohol. A series of increasing concentrations is used to avoid excessive distortion of the tissue.

A typical dehydration sequence for specimens not more than 4mm thick would be:

  1. 70% ethanol      15 min
  2. 90% ethanol      15 min
  3. 100% ethanol    15 min
  4. 100% ethanol    15 min
  5. 100% ethanol    30 min
  6. 100% ethanol    45 min

At this point, all but a tiny residue of tightly bound (molecular) water should have been removed from the specimen.

4. Clearing

Unfortunately, although the tissue is now essentially water-free, we still cannot infiltrate it with wax because wax and ethanol are largely immiscible. We, therefore, have to use an intermediate solvent that is fully miscible with both ethanol and paraffin wax. This solvent will displace the ethanol in the tissue, then this, in turn, will be displaced by molten paraffin wax. This stage in the process is called “clearing” and the reagent used is called a “clearing agent”. The term “clearing” was chosen because many (but not all) clearing agents impart an optical clarity or transparency to the tissue due to their relatively high refractive index. Another important role of the clearing agent is to remove a substantial amount of fat from the tissue, which otherwise presents a barrier to wax infiltration.

A popular clearing agent is xylene, and multiple changes are required to completely displace ethanol.

A typical clearing sequence for specimens not more than 4mm thick would be:

  1. xylene   20 min
  2. xylene   20 min 
  3. xylene   45 min

5. Wax infiltration

The tissue can now be infiltrated with a suitable histological wax. Although many different reagents have been evaluated and used for this purpose over many years, the paraffin wax-based histological waxes are the most popular. A typical wax is liquid at 60°C and can be infiltrated into tissue at this temperature then allowed to cool to 20°C, where it solidifies to a consistency that allows sections to be consistently cut. These waxes are mixtures of purified paraffin wax and various additives that may include resins such as styrene or polyethylene. It should be appreciated that these wax formulations have very particular physical properties which allow tissues infiltrated with the wax to be sectioned at a thickness down to at least 2 µm, to form ribbons as the sections are cut on the microtome, and to retain sufficient elasticity to flatten fully during flotation on a warm water bath.

A typical infiltration sequence for specimens not more than 4mm thick would be:

  1. wax      30 min
  2. wax      30 min
  3. wax      45 min

  6. Embedding or blocking out

Tissue processing for histopathology analysis in preclinical research ...

Table of Contents

  1. Introduction to Tissue Processing
  2. The Tissue Processing Workflow
  3. Types of Tissue Processing Techniques
  4. Common Applications of Tissue Processing
  5. Benefits of Proper Tissue Processing
  6. Challenges in Tissue Processing
  7. Best Practices for Tissue Processing
  8. FAQs About Tissue Processing
  9. Conclusion

1. Introduction to Tissue Processing

Tissue processing is a vital technique in histopathology that prepares tissue samples for further analysis, typically through microscopic examination. This process is used to preserve tissue morphology, allowing scientists to study the cellular structure and identify any abnormalities or diseases.

Effective tissue processing ensures that the tissue remains intact and properly preserved for accurate examination, enabling reliable results in fields such as cancer research, immuno-oncology, neurodegenerative research etc.

In this guide, we will explore the tissue processing process, its methods, applications, and how it benefits various research fields, as well as how you can improve your lab practices.

2. The Tissue Processing Workflow

The tissue processing workflow involves several steps, each critical to preserving tissue integrity. Here’s an overview of the process:

1. Fixation

Fixation is the first step in the tissue processing process, where tissues are preserved in a fixative (commonly formaldehyde) to prevent cellular decay and preserve the tissue’s structure. Proper fixation is essential to prevent the degradation of proteins and other cellular components.

2. Dehydration

Dehydration removes water from the tissue using a series of alcohol baths. This step is crucial because most embedding materials, such as paraffin, do not mix with water.

3. Clearing

After dehydration, the tissue is cleared using a solvent like xylene, which removes the alcohol and makes the tissue more compatible with the embedding medium (such as paraffin).

4. Infiltration

The tissue is immersed in molten paraffin or resin. This step is critical to ensure that the tissue is fully infiltrated with the embedding medium, which will preserve it for sectioning.

5. Embedding

Once the tissue is infiltrated with paraffin or resin, it is placed in molds and allowed to harden. The hardened tissue block can now be stored and sectioned for analysis.

6. Sectioning and Staining

The final steps involve slicing the hardened tissue block into thin sections (typically 5-10 micrometers thick) and staining the sections with various chemicals to enhance visibility under a microscope.

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This entire workflow ensures that tissue is well-preserved and ready for microscopic examination, allowing for in-depth study.

External source for more information: Learn more about the tissue processing workflow from PubMed.

3. Types of Tissue Processing Techniques

There are several techniques involved in tissue processing, and the choice of method depends on the type of tissue, the desired outcome, and the available equipment. The most common methods include:

1. Automated Tissue Processors

Automated tissue processors are widely used in labs for large-scale tissue processing. These machines can automate the fixation, dehydration, clearing, infiltration, and embedding processes, saving time and labor.

2. Manual Tissue Processing

In smaller labs or for special cases, manual tissue processing may still be employed. This process involves manually transferring the tissue through the different stages of fixation, dehydration, clearing, and embedding.

3. Frozen Tissue Processing

In some cases, tissues are frozen rather than embedded in paraffin or resin. This method is often used to preserve specific cellular structures or molecules (e.g., enzymes or RNA) that might degrade in the embedding process.

4. Resin Embedding

In certain cases, resin (such as epoxy) is used instead of paraffin for tissue embedding. This technique is often used in electron microscopy or when higher resolution and durability are required for the tissue sections.

Each technique has its pros and cons, depending on the specific research or diagnostic needs.

External source for more details: Explore more about the various tissue processing methods from ScienceDirect.

4. Common Applications of Tissue Processing

Tissue processing is used in numerous fields, each benefiting from properly preserved tissue samples. Here are some of the most common applications:

1. Pathology

Pathologists rely on processed tissue to identify diseases, including cancers, infections, and autoimmune conditions. Tissue processing is essential for diagnosing diseases from biopsies.

2. Research

Researchers studying cell biology, cancer, neuroscience, and other biological sciences need tissue processing to examine tissue structures and study cellular behavior.

3. Forensic Science

Forensic scientists process tissue samples from crime scenes to determine causes of death, detect poisons, or study traumatic injuries.

4. Veterinary Medicine

Veterinarians use tissue processing for analyzing animal biopsies to diagnose diseases or understand the effects of treatments on animal tissues.

5. Regenerative Medicine

In regenerative medicine, processed tissue is often used to study tissue regeneration, stem cell research, and organ transplantation.

External source for further reading: Check out this article on the importance of tissue processing in forensic science on ScienceDirect.

5. Benefits of Proper Tissue Processing

Proper tissue processing offers several significant benefits, including:

  • High-Quality Samples: By ensuring tissue is preserved correctly, the quality of samples for further analysis improves, leading to more accurate results.
  • Enhanced Microscopic Analysis: Processed tissue can be thinly sectioned, providing clear views of the cellular architecture, which is critical for diagnosis and research.
  • Long-Term Storage: Processed tissues can be stored for extended periods without degradation, which is essential for historical studies or comparative research.
  • Improved Diagnostic Accuracy: Proper tissue processing improves the reliability of diagnoses in clinical pathology, ensuring accurate identification of diseases.
  • Versatility: Different tissue processing techniques allow for various applications, including electron microscopy, immunohistochemistry, and molecular analysis.

6. Challenges in Tissue Processing

While tissue processing is an invaluable technique, it comes with its set of challenges, including:

  • Tissue Artifacts: Improper fixation or processing can introduce artifacts in tissue samples, leading to distorted results.
  • Time-Consuming Process: Tissue processing can be time-consuming, especially for larger samples or when using manual methods.
  • Handling Delicate Tissues: Some tissues, like nervous tissue or embryonic tissue, can be difficult to process due to their delicate nature.
  • Chemical Exposure: Certain chemicals used in tissue processing, such as xylene or formaldehyde, pose health and environmental risks, requiring careful handling and disposal.

Addressing these challenges requires careful attention to detail, proper training, and high-quality equipment.

7. Best Practices for Tissue Processing

To achieve the best results with tissue processing, follow these best practices:

  • Proper Fixation: Always use the correct fixation protocol to prevent tissue degradation and ensure long-term preservation.
  • Monitor Temperature and Time: Ensure that processing temperatures and durations are optimized to prevent tissue damage or incomplete infiltration.
  • Use High-Quality Reagents: Always use high-quality chemicals, reagents, and embedding materials to improve the final results.
  • Implement Automation: Consider using automated tissue processors to streamline the workflow and reduce human error.

For more information on the best tools and materials for tissue processing, visit WaxIT Inc., where you’ll find high-quality tissue processing equipment and supplies.

8. FAQs About Tissue Processing

1. What is tissue processing?

Tissue processing is the method used to preserve and prepare biological tissue samples for microscopic examination, which involves several steps like fixation, dehydration, and embedding.

2. Why is tissue processing important in histology?

Tissue processing is essential in histology because it preserves the tissue’s structure, allowing researchers to accurately study cellular components.

4. How long does tissue processing take?

The tissue processing timeline varies depending on the method used, but it generally takes anywhere from a few hours to a couple of days. Visit WaxIT Inc. for more information.

9. Conclusion

Tissue processing is a cornerstone of histopathology analysis in preclinical research
studies, enabling accurate evaluation of tissue morphology and pathology. By
preserving cellular integrity and preparing samples for detailed microscopic
examination, it supports critical objectives such as assessing disease models, validating
therapeutic strategies, and advancing drug development. Adhering to standardized
protocols and optimizing each step ensures high-quality, reproducible results that drive
meaningful scientific discoveries.


For those looking to enhance their tissue processing workflows, WaxIT Inc. offers high-
quality services tailored to the needs of preclinical research studies, providing reliable
solutions to achieve excellence in histopathological analysis.

Want more information on tissue processor machine? Feel free to contact us.

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